Objectives
- Reduce the quantity and weight of void fill per parcel
- Implement sustainable packaging solutions to cut carbon emissions
- Improve the customer unboxing experience
- Streamline workflow at high-volume packing benches
Void Fill Packaging Efficiency: Head-to-Head Comparison
The company compared traditional hand-scrunched paper with our PaperWave void fill packaging across multiple parcel types. Here are the results:
| Parcel | Current Paper Used | PaperWave Used | Linear Metre Saving | Weight Saving |
|---|---|---|---|---|
| 1 | 4.82m | 1.63m | 66% | 77% |
| 2 | 3.9m | 1.2m | 69% | 79% |
| 3 | 1.64m | 0.3m | 81% | 93% |
| 4 | 2.95m | 1.05m | 64% | 73% |
Average Savings Achieved:
✔ 70% reduction in material length used
✔ 80% reduction in weight
Eco-Friendly Benefits Beyond Savings
Beyond the numbers, the switch to PaperWave void fill packaging delivered powerful operational and environmental improvements:
- ✅ No odour – made from high-quality recycled paper with no unpleasant smells
- ✅ Home compostable – breaks down naturally within 8–10 weeks
- ✅ Streamlined packing – integration of PaperWave hoppers at 10 key packing benches
- ✅ 65% fewer roll changes – more efficiency, less downtime
- ✅ 68% carbon footprint reduction – better for the planet
- ✅ Improved unboxing experience – cleaner, less packaging waste for customers
Price per Parcel, Not per Metre
One common objection to sustainable packaging is the price per metre. But the real value lies in the cost per parcel packed. PaperWave significantly reduces the volume of material required, lowering the actual cost per box.
Customer 1
- Box A: 4.82m (hand scrunch) vs 1.63m (PaperWave) – 66% material saved, 77% lighter
- Box B: 3.9m vs 1.2m – 60% material saved, 69% lighter
Customer 2
- Box: 1.64m vs 0.31m – 81% reduction in use, 92% lighter
Conclusion
PaperWave offers more than just eco-friendly void fill packaging—it’s a smarter, leaner, and more efficient way to pack. With measurable savings in material use, operational gains at packing benches, a better customer experience, and a greatly reduced carbon footprint, it’s the future of sustainable fulfilment packaging.
Ready to Reduce Waste and Boost Packing Efficiency?
If you’re looking to cut packaging material by up to 70%, reduce carbon footprint, and improve your customer experience, PaperWave could be the perfect fit for your fulfilment operation.
📩 Contact us today to request a trial, get a quote, or speak with our packaging experts.
